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Process Solutions

Beyond Fluids: Engineering Stability and Efficiency for Your Metal Processes.

We tackle the root causes of production instability, from thermal distortion to surface defects. Across six core metalworking processes, we deliver tailored chemical fluids and technical support to reduce your total operating costs.

  • Quality Variability

  • Rising Operational Costs

  • Process Complexity

  • Environmental & Safety Pressure

Process Challenges

The Challenges We Solve for You

In metal processing, a 1°C fluctuation can mean the difference between profit and scrap. We see beyond the chemistry and focus on the production conditions behind instability.

  • Quality Risks

    Inconsistent hardness, cracking, and surface defects create quality risk across critical metalworking operations.

  • Cost Pressures

    Media consumption, energy waste, downtime, and rework increase the total cost of production.

  • Process Complexity

    Material upgrades, new part geometry, and process changes make fluid selection more demanding.

  • Compliance

    Stricter EHS regulations and safety requirements place new pressure on production teams.

Core Process Solutions

Integrated Process Excellence

From heat treatment to final finishing, explore how our six core process capabilities deliver stability, precision, and cost-efficiency across your entire production chain.

  • Heat Treatment Fluid Solutions

    Minimizing distortion and cracking to secure part integrity.

    • Quenching Oil

    • Polymer Quenchant

    • Molten Salt Quenchant

    Explore Heat Treatment
  • Cutting & Forming Fluid Solutions

    Extending tool life while achieving superior surface finishes.

    • Cutting Fluid

    • Cutting Oil

    • Hydraulic Fluid

    Explore Cutting & Forming
  • Surface Treatment & Protection Fluid Solutions

    Creating durable, high-value finishes for demanding environments.

    • Surface Treatment Agent

    • Phosphorus-Free Degreaser

    • Ceramic Conversion Agent

    Explore Surface Treatment
  • Steel Rolling Fluid Solutions

    Delivering stable lubrication for high-throughput rolling mills.

    • Hot Rolling Oil

    • Cold Rolling Oil

    • Flattening Fluid

    Explore Steel Rolling

Core Process Solutions

Six solution families for industrial production lines

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  • 01 / Heat Treatment

    Heat Treatment Fluid Solutions

    Quenching oils, polymer quenchants, cooling performance control, distortion management, and long-term bath maintenance.

    • Quenching Oils

    • Polymer Quenchants

    • Cooling Curves

    Explore Heat Treatment
  • 02 / Machining

    Metalworking Fluid Solutions

    Cutting, grinding, forming, tapping, anti-rust, and workshop fluid management for stable machining environments.

    • Cutting Fluids

    • Grinding Fluids

    • Forming Fluids

    Explore Metalworking
  • 03 / Surface

    Surface Treatment Fluid Solutions

    Surface preparation, corrosion protection, coating support, rust prevention, and controlled finish quality.

    • Surface Prep

    • Rust Prevention

    • Protection Films

    Explore Surface Treatment
  • 04 / Rolling

    Steel Rolling Fluid Solutions

    Rolling lubrication, cooling, degreasing, emulsion stability, plate cleanliness, and large-scale process consistency.

    • Rolling Oils

    • Emulsions

    • Degreasing

    Explore Steel Rolling
  • 05 / Cleaning

    Industrial Cleaning Solutions

    Cleaning agents and process support for oil removal, particle control, low residue surfaces, and downstream readiness.

    • Degreasers

    • Aqueous Cleaning

    • Low Residue

    Explore Cleaning
  • 06 / Lifecycle

    Fluid Lifecycle Management Solutions

    Monitoring, filtration, replenishment, laboratory analysis, maintenance planning, waste reduction, and TCO control.

    • KERUN LMS

    • IoT Monitoring

    • Waste Reduction

    Explore Lifecycle Management
  • 01 / Diagnose

    Analyze & Diagnose

    We start by immersing ourselves in your challenges. Using metallographic analysis, contaminant tracking, and process audits, we identify the root cause of instability, not just the symptoms.

  • 03 / Optimize

    Monitor & Optimize

    Our support does not end at delivery. Through regular on-site testing and data-driven monitoring of concentration, pH, and contamination, we keep media performance consistent throughout its lifecycle and maximize ROI.

  • 02 / Engineer

    Custom-Engineered Solutions & Formulations

    Leveraging extensive field expertise, we engineer bespoke fluid solutions for your operations. Prior to full-scale implementation, we validate performance through rigorous laboratory simulations.

A Systematic Approach to Complex Metalworking Challenges

Solving complex metalworking challenges requires more than just chemicals. It demands a systematic approach that integrates laboratory precision with real-world shop floor experience.

Product Systems

High-Performance Media behind Process Expertise

Our process expertise is powered by a robust portfolio of high-performance media. Every product family is developed with one focus: delivering measurable results and operational reliability in demanding industrial environments.

  • Consistency & Purity

    Batch-to-batch consistency is supported by strict raw material control and ISO-certified manufacturing.

  • Advanced Formulation

    Synergistic additive packages are designed to withstand extreme pressure, temperature, and microbial attack.

  • TCO Optimization

    High concentration ratios and exceptional bath life help reduce total cost of ownership.

  • EHS-Ready Solutions

    Low-VOC, boron-free, and bio-stable chemistries support sustainability goals and EHS compliance.

Digital & Lifecycle Support

Keep Process Fluids Stable After Delivery

KERUN LMS connects product supply with monitoring, analysis, maintenance, equipment, and technical response, turning fluid use into a managed operating system.

  • Precision Commissioning

    We do not just drop off barrels. Our engineers oversee system fill, flushing, and initial parameter setup to ensure a clean start and immediate process stability.

  • Proactive Condition Monitoring

    Through scheduled on-site visits, we track critical fluid metrics such as concentration, pH, and contamination. This data-driven approach helps prevent failures before they occur and protects production schedules.

  • Sustainable End-of-Life Management

    When it is time to recharge, we provide guidance on compliant disposal and recycling options, helping minimize environmental impact and control waste treatment cost.

Industry Bridge

Looking for Solutions by Industry?

Industry applications translate KERUN process capabilities into customer-specific production environments, from automotive components to steel, wind power, robotics, and precision manufacturing.

  • Automotive

  • Key Components

  • Wind Power

  • Robotics

  • Steel

  • Aerospace

  • Construction Machinery

  • Industrial Machinery

Need a Process-Specific Industrial Fluid Program?

Start With Your Process

Share your material, equipment, quality target, current fluid condition, and production challenge. KERUN will help map the right solution path.